Трансформаторный сварочный полуавтомат FUBAG TS-MIG 250 T PRO. Инструкция на русском языке

Operator's  manual
www.fubag.ru
WARNING! BEFORE USING THE WELDING MACHINE READ THE INSTRUCTION
MANUAL CAREFULLY! FOR QUALIFIED AND SPECIALLY TRAINED PERSONS
ONLY AFTER PROPER READING OF THIS MANUAL IS ALLOWED TO USE AND TO
MAINTAIN THIS WELDING MACHINE.
The detailed description, safety rules and all required information necessary for proper operation
and maintenance of FUBAG welding machine are provided below. Keep this instruction manual by
machine and refer to it by any doubts concerning safety operation, maintenance storage and
handling of FUBAG welding machine.
1. Safety perationo
- It is highly recommended always to follow the safety rules. Wear protective clothes and
special means to avoid injuries to eyes and skins.
- Use the welding mask or special protective glasses  while working with the welding
machine. Only by viewing through the filter lens on the welding mask your eyes are
secured by your operation.
- Prevent the sparks and spatter from harming your body.
- Under no circumstance allow any part of your body to touch the welder's output bipolarity
(torch and work piece).
- Do not operate under water or more humid place.
- Fumes and gases produced when welding are hazardous to health. Make sure to work in
places where there are exhaust or ventilation facilities to keep fumes or emissions away
from the breathing zone.
- Please remember to keep arc rays away from the other nearby people when welding. This
is only due to the interference from arc rays.
- There will be high temperature when welding work piece, so please don't directly touch on it
- No touching on the output connection or any other electrification parts while welding.
- No touching on the electrification parts after turning on the power. Cut off the power supply
after operation or before leaving the welding site.
- No welding in the dangerous site where easily get an electrical shock.
- No welding for the container loaded inflammable or explosive materials.
- Safe measures should be adoptted while operating in high place to avoid accident.
- No entering the welding site for persons not concerned.
- Welders possible have electromagnetism and frequency interference, so keep away people
with heart pace or the articles which can be interfered by electromagnetism and frequency.
WARNING. The welder voltage is always higher, so the safety precaution should be taken
before repair to avoid accidental shock. Switch off the power supply before each type of
maintenance work. The untrained people are not allowed to make maintenance of the
machine.
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Operator's  manual
www.fubag.ru
- No switching when welding.
-  Check the connection of input and output cables and the earth (ground) connection, etc.
-  Maintenance should be conducted by the trained personnel.
-  The newly installed machine or the welder not in use for some time needs to be checked by
multimeter have the right insulation resistance between each winding and the case.
-  When the welder is used outdoors, it should be kept from rain or long exposure to the sun.
-  Check is needed from time to time to make sure the welding cable is in good condition if the
welding machine is in frequent use. Check at least once each month if the welder is in
regular use. It is necessary to check when the welder is in mobile use.
-  If the welder is not in use either for a long time or temporarily, it should be kept dry and have
good ventilation to free it from moisture, erodible or toxic gas.
- The welder must be installed in the place where it can not be exposed to sun and rain. Also it
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must be stored in less humid place with the temperature range at -10 +40 C .
-  Dust removal is needed every year. Check the machine's fasteners, moving-iron, current
regulation screws, etc to make sure there are no loose connection problems.
-  The dust, acid and erodible dirt in the air at the job site can not exceed the amount required
by the norm (excluding the emission from the welder).
-  The welder must be installed in the place where it can not be exposed to sun and rain. Also it
must be stored in less humid place with the temperature.
-  There should be 50 cm space about for the welding machine to have good ventilation.
-  Make sure that there is no metal-like foreign body to enter the welding machine.
-  Electrode must be taken down from holder when no welding.
-  No violent vibration in the welder's surrounding area.
-  Make sure that there is no interference with the surrounding area at the installation site.
-  The purity of CO can not less than 99.5%, its water contain not over 0,005%. For gas in the
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bottle, it should be stopping using when its air pressure less than 1MPa.
-  Take measures to prevent wind while operating in the strong wind since the welder is gas
shielded. The wind speed is limited below 1 0 m/s, or the wind shield device must be loaded.
,
Safety Check:
Each item listed below must be carefully checked before operation:
-  Make sure that there is no short circuit connection with welder's both outputs.
-  Make sure that there is always sound output and input wire connection instead of exposing it
outside.
Regular check needs to be conducted by the qualified personnel after the welding machine has
been installed over a long period or re-operation, which involves as follows:
-  Check the welding cable to see if it can continue to be used before it is worn out.
-  Replace the welder's input cable as soon as it is found to be broken or damaged.
-  Make sure whether there is enough power supply to make the welding machine work properly.
Any power source required to access the welding machine must be installed with some
protective equipments.
Please do not hesitate to contact us for technical assistance whenever you come across the
problems you can not work out or you may deem difficult to fix.
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Operator's  manual
www.fubag.ru
2. Technical Specification
Моdel                   TS-MIG 250T PRO  TS-MIG 300T PRO
Input power                     V                   3х380
Frequency                       Hz                   50
Rated input current             А            14              17,2
Rated input capacitance         kVA          9,2             11,5
No-load voltage                 V           18~35            19~38
Welding current                 А          40~250            56~300
Rated duty cycle (at 25°С)      %            35               35
Wire diameter                   mm         0,8-1,2           0,8-1,2
Cooling type                                       Fan cooled
Dimension LхWхH                 cm        80х37,5х63       83х39,5х71
Weight                          kg           75               91
The manufacturer reserves himself the right to make the manual's content or welder's function
change without any preliminary notification of the users.
3. Description
This welding machine is  semi-automatic gas shielded welder This  series welder uses CO as
.
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shielded gas and wire as electrode, is an automatic gas shielded arc welder. The main transformer
and control PCB etc. are installed on the right part of machines.
If welding with large current for a long time and exceed the duty cycle, the overload lamp will be on,
the machine will stop working until looking to the stated temperature. When the overload lamp light
you must stop welding and wait about 15 minutes, you can continue.
6                                                   6
5    4                                                 4
1                   1. Welding Indicator Light    1      7      5
2. MIG/MAG Torch Interface
7   8    9   3. Work Piece Interface             8    9     9
4. Power ON/OFF
5. Long/Spot Welding
Selection Switch
6. ON  light  and Overload light
2                    7. Сurrent Adjusted Knob /  2
Wire Speed Adjusted Knob
8. Time Welding Adjusted Knob
9. Voltage Adjusted Knob
3
3
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