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www.eaton.com Management Card Contact & RS232 / Serial Installation manual 34003907EN/AE www.eaton.com
INTRODUCTION UNPACKING AND CHECKS The Management Card Contact & RS232/Serial offers two types of ? One Management Card Contact & RS232/Serial interfaces via a DB9 connector: ? One installation manual (34003907) Dry contacts (contact mode) RS232 serial interface (RS232 mode) All UPSs from EATON equipped with a Minislot can be connected to a number of electrical-management applications. Jumpers are used to select the interface (contacts or RS232). APPLICATIONS Contact mode (factory setting) ? In this mode, the card provides a simple way to remote UPS information to an alarm system, PLC or computer system via dry contacts (relay). The transmitted information is load powered, load on bypass, load on battery , load on utility, battery fault and low battery. ? A UPS power off function activated by an external contact or voltage OVERVIEW level is also proposed. It is available only in contact mode. ? Equipped with an IBM iSeries (66033) or Windows (66047) cable available from EATON, the card offers direct communication with the power-management system of the servers supplied by the UPS and can thus provide protection (shutdown) on reception of one of the information signals. Configuration of the various systems is presented in the documents supplied with the cable. For this application, use the Config2 setting on the card. ! !" CONTACT MODE CONFIGURATION ? In this mode, the contact (relay) is closed between the common (pin 5) and the pin transmitting the signal (pin 2, 4, 6, 7, 8, 9) when UPS information is active or true. ? When the card is not supplied, all the contacts between pin 5 and the RS232 mode other pins are open, except the contact between pin 4 and pin 5, which ? In this mode, the card offers an RS232 interface for connection to a remains closed. PC or to a UPS Control display unit. ? Three configurations are available in this mode, for three types of Connection to a PC requires the RS232 UPS Communication Cable UPS power off. The diagram below shows, for each configuration, the (66049). The cable is not supplied with the card. Once connected the jumper settings, the various contacts (card not supplied) and the protection software can be installed and used immediately. external wiring for the power off function. The UPS shuts off if the ? The Windows TM Plug&Play function is managed by the card. contact position is the opposite of that shown. ? The cable and the display are available from EATON. Config1: Config2: Config3: UPS power off if UPS power off UPS power off if Cable 66049 contact opens depending on contact closes voltage level (factory setting) (66049) Protection software 34003907EN/AE
DB9 CONNECTOR PINOUTS No. Function Description TECHNICAL CHARACTERISTICS 1 Not used 2* Battery fault (Config 2) Config 2: a battery fault occurred. Physical characteristics UPS power off (Config 1 Config 1 or 3: UPS power off by contact. Dimensions (W x H x D) 66 x 42 x 132 mm or 3) Weight 70 g 3 UPS power off (Config 2) Config 2: UPS power off by voltage level. RoHS 100% compatible Not used (Config 1 or 3) Storage 4 Load on utility** The load is protected. The UPS supplies the load using utility power (not from the Storage temperature range -10°C to 70°C battery). Ambient conditions 5 Common Config 2: volt-free pin. Operating temperature range 0°C to 40°C Config 1 or 3: pin connected to GND. Relative humidity 90% RH max. without condensation 6 Load on automatic The load is not protected. The UPS Performance bypass*** supplies the load using utility power. If utility power fails, the load will not be supplied. Card 7 Low battery The battery has dropped below the preset Supply voltage 5 V +/- 5% warning level (depending on UPS setup). If Supply current (all relays activated) 150 mA max. the voltage level continues to drop, the UPS Supply current (all relays deactivated) 15 mA max. will no longer be capable of supplying power to the load. Relay contacts (output) 8 UPS ON, load powered The UPS is operational and can supply Double insulation (optocoupler) > 4000V DC power to the load, whether utility power is Max. contact resistance 75 mOhm available or not, whether the UPS is on the Max. switching voltage <40 V AC or <50 V DC bypass or not. Max. switching current 1 A max (e.g. for five contacts, 9 Load on battery ** The load is protected. The UPS supplies 200 mA max for each contact.) the load from the battery (not using utility power). Max. switching power 40 W Min. switching capacity 10 µA 10 mV DC * The function of this pin varies, depending on the configuration. The Battery fault information is available only in Config 2. Service life (min. number of operating 10 5 ** Load on utility and Load on battery are complementary signals. They cannot be cycles) activated simultaneously. *** Not available on line-interactive UPS. No manual bypass. Max. recommended distance 20 meters UPS power off (input) RS232 MODE CONFIGURATION Single insulation (optocoupler) > 4000V DC Max. acceptable external contact 20 Ohm resistance ? In this mode, only one configuration is possible. (including cable, Config 1 or 3) Min. & max. voltage (Config 2) +3 V DC to +50 V DC Min. input current (Config 2) 500 µA Max. input current (Config 2) 60 mA Min. impulse duration >100 ms Reverse voltage Diode protection Max. recommended distance 20 meters DB9 CONNECTOR PINOUTS Note. The UPS does not take into account the shutdown time required by any No. Function Description protected applications once the shutoff order has been requested. Power at the 2 TD Transmit data (output) UPS outputs is interrupted immediately (<100 ms). Serial interface Compliant with EIA-232E 3 RD Receive data (input) specifications 5 GND Ground 6 RTS Plug-&-Play (input) SAFETY INSTRUCTIONS 1, 4, 7, 8, 9 Not used The relay contacts and the card inputs are galvanically isolated from the UPS. It is strictly forbidden to apply a INSTALLATION voltage greater than 40 V AC or 50 V DC to the contacts. Disregard for this restriction may endanger human life, The Contact & RS232/Serial Management Card can be installed on damage equipment and cancel the manufacturer warranty. a running UPS from EATON compatible with this card. It is not necessary to shutoff the UPS, disconnect the load or restart the UPS. ELECTROMAGNETIC COMPATIBILITY ? Remove the plastic cover of the Minislot. ? Insert and secure the card with the screws. When correctly installed and used in accordance with manufacturer instructions, the card complies with the following standards: ? ITE (Information Technology Equipment) safety: IEC/EN 60950-1 2002 ? EMC: EN 61000-6-2 (2002), EN 61000-6-3 (2002), IEC/EN 62040-2 (2002) In compliance with European directives: ? Low voltage: 73/23/EEC and 93/68/EEC. ? EMC: 89/336/EEC and 93/68/EEC. Federal Communication Commission (FCC) statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules. These limits are designad to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. 34003907EN/AE